Honeycomb Ceramic Catalyst
Your Professional Honeycomb Ceramic Catalyst Manufacturer & Supplier
Founded in 2010, Jiangxi CAS Kerry Pro-enviroment Catalyst Co. , Ltd is a tech-driven enterprise specializing in R&D and production of eco-friendly catalysts. Boasting a 13,000㎡ R&D and manufacturing base, we offer diverse catalysts for waste incineration, VOCs removal, exhaust purification, etc., plus custom solutions.
Why Choose Us
Professional Team
The company has 51 employees, including 18 R&D engineers, among whom are 3 PhDs and 10 senior technical experts, forming a strong and experienced technical team.
Certifications & Achievements
We hold 1 national invention patent and 6 utility model patents, along with national and provincial key new product certifications. The company has also undertaken national and provincial innovation projects and received multiple science and technology awards at provincial and municipal levels, demonstrating strong R&D capability and industry recognition.
Customization Services
In addition to standard catalyst products, we provide tailored solutions based on specific client requirements, including size, performance, and application conditions, ensuring optimized solutions for different industrial needs.
Advanced Production Equipment
Equipped with mesh belt resistance furnaces, electric reduction furnaces, a 7230G spectrophotometer, and intelligent drying systems, we maintain precise production control and consistent product quality to ensure reliable catalyst performance.
Specification
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Test item |
Technology parameters |
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(Carrier: cordierite and composite alumina with various specs, size depends on operating condition and your demands) demand) |
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Space velocity |
3000~100000h-1 |
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Initial ignition (light-off)temperature |
100°C-150°C |
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Optimal service temperature |
180°C-200°C |
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Operating temperature |
250°C-300°C |
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CO removal rate |
≥98﹪ |
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Service life |
≥ 2 years |
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CO outlet content |
＜5ppm |
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Bulk density |
0.68±0.05g/mL |
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Crushing strength |
≥14 MPa |
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Coating component |
≥10.0wt% |
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Activity component |
0.08%-0.2% (also depends on your demand) |
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Expulsion ratio |
＜1% |
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Appearance |
Usually is light yellow (would be grey after pre-reduction) |
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Packing |
Moisture-proof |
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Suggested loading height/diameter |
Honeycomb type 4:1;2:1particle 1:1 |
Benefits of Honeycomb Ceramic Catalyst
Enhanced Durability and Thermal Resistance: They do not get degraded by high temperatures. Being made of ceramic they are resistant to heat and wear, allowing them to last as much as tougher environments.
High Efficiency in Trapping Pollutants: The honeycomb design provides an increased surface area. This allows for more contaminants to be trapped, enhancing air purification in automotive and industrial contexts.
Cost-Effectiveness in Long-Term Applications: These catalysts are also no longer replaced often. They have a long lifespan which minimizes maintenance costs and is an intelligent choice for many businesses.
Contribution to Sustainable and Eco-Friendly Solutions: They reduce harmful emissions. They help keep the air clean by minimizing emissions and comply with strict environmental regulations.
Honeycomb ceramic catalysts are effective because of their three main characteristics.
They are porous. That means they have small holes that create more surface area. The more surface area, the more space for chemical reactions that can clean the air.
They exhibit high thermal stability. They resist breaking and melting even under extreme heat. That is important because the exhaust gases can be too hot.
They have a huge surface to offer. Its honeycomb design helps dissipate gas evenly. That helps the pollutants break down way better, so they have less harmful emissions.
Honeycomb ceramic catalyst s increase the catalytic converters' effectiveness.
Such structures enable a smooth flow of gases with maximum contact with the catalyst. This enhances chemical reactions and degrades harmful emissions more effectively. The non-blocking airflow design supports high perform.
Interaction with Exhaust Gases to Reduce Pollutants
When you pass exhaust gases through the honeycomb, something really important happens. The coated surface activates chemical reactions that convert toxic gases into harmless gases. Carbon monoxide turns into carbon dioxide. Nitrogen oxides decompose into nitrogen and oxygen.
Manufacturing Process for Honeycomb Ceramic Catalyst
The process of making honeycomb ceramic catalyst is highly controlled. It begins by combining ceramic powders with binders and water to create a thick paste. The paste is extruded into a honeycomb form.
The honeycomb is then carefully dried to remove moisture after being shaped. Then, it undergoes high-temperature firing. This process bakes the ceramic to harden it, allowing it to become strong and heat resistant.
A special coating is applied. This coating includes precious metals (platinum, palladium, and rhodium). The metals work to break down harmful gases when exhaust fumes pass through the honeycomb.
The finished product will be tested to see if it works properly in real-world conditions. Once approved, it will be used in automotive and other industries to control emissions.
Industrial Applications of Honeycomb Ceramic Catalyst
Industrial Air Purification Systems
Factories produce toxic gases from the manufacturing process. These help to eliminate volatile organic compounds (VOCs) and other toxic elements. They clean the air without adding additional chemicals.
Regenerative Thermal Oxidizers (RTOs)
RTOs use heat to break down the pollutants. A ceramic honeycomb can not only store heat but also transfer heat efficiently, which saves more energy in the process. They enable industries to manage emissions without the fuel being wasted.
Selective Catalytic Reduction (SCR) for NOx Reduction
SCR systems are used in power plants and factories for nitrogen oxide (NOx) reduction. Honeycomb ceramic catalysts give the necessary large surface area for the chemical reactions. It converts harmful NOx into nitrogen and water vapor, which leads to cleaner emissions.
Customization Services
To better meet the diverse needs of different industries and applications, we provide customized industrial catalytic converters based on specific operating conditions, equipment type, exhaust gas composition, and performance requirements. For more information or support, please feel free to contact us.
Packaging and Shipping
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Packaging |
Export-grade cardboard boxes or wooden crates |
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Transportation methods |
Sea, Air, and Land Transport |
Our Certificate
We're well-known as one of the leading honeycomb ceramic catalyst manufacturers and suppliers in China. With over 15 years' experience, we warmly welcome you to buy high quality honeycomb ceramic catalyst made in China here from our factory. Customized orders are welcome.
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